Saturday, February 14, 2009

Valentine Cake-wrighting

Today we're going to do some different "wrighting" - We'll turn our attention to the manly art of cooking.

Yes, I said COOKING. Forging food, constructing a dinner.

In this case, we're going to whip up a flourless chocolate cake for Valentine's Day. Nothing melts a woman's heart like her man actually preparing a meal for her. For most of us guys, real cooking is outside our comfort zone. Sure, we'll grill a steak or some burgers. That's not cooking, its more like conquering fire and, besides, it occurs outdoors. One comedienne once quipped that men only do chores if there is danger involved, which is why she had to tell her husband that the trash was ticking to get him to take it out. That's Man's Work. But baking? That's sissy stuff.

Au contraire, mes ami! A real man knows that cooking food is just as virile as hunting it down and killing it. But, more importantly, chicks love it when we cook! And what better time to surprise her with a act of culinary affection than Valentine's Day. Add the magical effect that chocolate has on the female heart and this could be a very special memory for both of you.

So, let's start with the recipe. The recipe I settled on comes from Katia, aka Gourmet Girl. Be sure to check out her blog for tips, recipes and other excellent culinary resource. This particular recipe has the advantage of having a relatively short ingredient list, plus it uses brandy. Chocolate and liquor - what's not to like? I did make one alteration to Katia's instructions. I'm diabetic, so I replaced the sugar with granular Splenda. It's a one-to-one substitution measurement-wise, so this is a simple change.
  • 24 oz dark or semi-sweet chocolate (morsels or chopped squares)
  • 3/4 pound unsalted butter (3 sticks)
  • 1/2 cup sugar (or granulated Splenda)
  • 8 eggs
  • 1/4 cup brandy
  • 1 teaspoon vanilla
  • 4 oz white chocolate (optional decoration)
  • ripe strawberries (optional)
  • Champagne (practically required)


I start by preparing the 9" springform pan that will be used to bake our cake. First, I cut out the parchment paper that will be used to line the bottom of the pan. Just open up the springform pan and remove the bottom plate. Place the pan bottom on the parchment paper and trace the outline with a pencil. Using scissors, cut slightly inside of the pencil line, about 1/8", and discard the rest.

Now we will grease the pan to make sure our cake doesn't stick to the pan and make a mess when we try to remove it. Simply take a stick of butter (a short stub works great) and rub the surfaces of the pan, both sides and bottom, lightly coating the inner surfaces with the butter. I found that it was easier to do this with the pan bottom removed. Reassemble the pan, place the parchment paper circle in the bottom and rub butter on the top surface of the paper. Finally, turn the pan over and cover it with aluminum foil. When we bake the cake, it will be sitting in a pan of water and the foil will keep the water from seeping into our cake. The recipe calls for the water to come about halfway up the side of the pan and I found that regular 12" wide foil doesn't quite cover the pan high enough. My solution was to use two layers of foil at right angles to each other and luckily the water didn't penetrate. You might not be as fortunate so I recommend getting some wide foil.

Now comes the fun part - melting the chocolate and butter. Katia didn't specify what kind of butter, but I used unsalted. She does recommend using a good quality dark or semi-sweet chocolate, so I opted for the Giradelli Semi-sweet morsels instead of the standard Nestle's.

To melt the chocolate and butter without scorching, Katia uses a bain marie, which is a fancy term for one pan immersed in a larger pan of water. The water serves as a heat buffer and assures that the maximum temperature doesn't exceed the boiling point of the water. I used a double boiler, which is similar except that the smaller pan nests snugly into the larger pan and the water doesn't actually touch the inner pan. Instead of being immersed in the water, steam heats the inner pan. Results are similar, but not exactly the same since the metal of the two pans are in contact along the edges. As long as we keep a close eye on the chocolate mixture and stir often the double boiler will work well enough for our purposes. I used a spatula in the beginning to keep the stuff on the sides moving, then switched to a whisk as the melting proceeded for a smooth finish.



While the chocolate is melting (keep an eye on it!), I prepare the egg and Splenda mixture. I decided to drag out my wife's mixing stand so that I wouldn't have to hand-hold the mixer for the 10 minutes it would take to whip it (We are Devo, Whip it good!). I doubt that I would have been able to keep the chocolate mixture stirred if I had to concentrate on a hand mixer. If you don't have a stand mixer, I suggest waiting until after the chocolate is off the heat to whip the eggs. Here's what the eggs look like at the start, at the halfway point and when completely whipped.


This is a good time to start the oven pre-heating to 350 degrees.

Now we slowly add the chocolate mixture to the eggs and Splenda. It is important that this be done gradually and at a low speed. Take your time and go slow.



Once you have the chocolate completely incorporated into the eggs, add the vanilla and brandy. Here's the finished cake batter. Yum.



The batter goes into the springform pan, and then I pour the water from the double boiler into the roasting pan. I actually had to add some more hot water from the tap, bringing the water level up to about halfway on the springform pan. Carefully place the entire setup into your oven and set a timer for 45 minutes.


When baking is complete, carefully remove the roasting pan from the oven and then remove the springform pan to a wire rack for cooling.

Once the cake has cooled, you can remove it from the springform pan. I left the bottom of the pan on for stability until I transferred it to a cake plate. The paper I left on because it was difficult to remove without destroying the cake and it didn't seem to be a problem as I sliced it later.

Now we get fancy - time for the drizzle. This is the part of Katia's recipe that transforms the cake into an impressive visual. And it is simple as pie. Cake. Whatever. Just take a few blocks of white baking chocolate and place them into a microwave-safe bowl and nuke them for a couple of minutes. Stir and nuke for one additional minute at a time until the chocolate is completely melted. I found that the 4 ounces Katia called for was a bit more than I needed, so I will cut it down to 3 ounces in the future.

The drizzling itself is fun and easy. Just spoon up some chocolate, and let it drip from the spoon as you move it abut over the cake. Moving the spoon faster will make thinner lines, slower will give you thicker lines. If the chocolate gets a bit thick, then just nuke it again for a few seconds. Here's my work of abstract edible art. Yours will look completely different, which is just fine.

Immediately before serving, I made some whipped cream to serve with the cake. Its a good idea to put your mixing bowl and beaters in the fridge or freezer for a bit before you start. I whipped 1 cup of heavy whipping cream until it just starts to form stiff peaks. Then I removed it from the mixer and folded in a teaspoon of vanilla extract and 3 tablespoons of granular Splenda. Good stuff. Try not to eat it all straight out of the bowl...

Serve up the chocolate cake with a dollop of whipped cream and a couple of juicy strawberries. You lady will love it and she'll love you for taking the time and effort to do something special for her.

Monday, September 22, 2008

DIY Video Light Stand

In a previous video tutorial, I went to the trouble of making a U-bracket to replace the spring clamp on our el cheapo video lights. In this segment, we’ll construct an inexpensive stand for those lights, getting maximum benefit from that U-bracket. To make our stand, we’ll use inexpensive plastic plumbing pipes and fittings. So, let’s get going. Plastic plumbing parts are some of the most versatile materials in our handyman arsenal. They’re cheap, readily available, and easy to work with. They come in a variety of sizes and even a few variations in thickness and exact type of plastic. The type of material we’ll be using is called PVC, which stands for Poly Vinyl Chloride. PVC is white in color. Don’t confuse PVC with Chlorinated PolyVinyl Chloride, which is referred to as CPVC. CPVC is used in situation where higher temperature water is being transported, like hot water lines on your house. CPVC is slightly yellow compared to PVC, so it’s easy to tell them apart. There are also two types of PVC plumbing materials. We’ll be using what is called "Schedule 40" PVC, and it is engineered to handle higher pressures. The other common type of PVC is called "DWV" for Drain-Waste-Vent, and they have thinner walls since they don’t carry water under pressure. But, enough about PVC. I only mention these varieties so that you won’t pick up the wrong materials by mistake. We’ll be using Schedule 40 PVC for this project. Our light stand will consist of an H-shaped base, the base riser, and an adjustable upper section, which will let us position our light wherever we need it. The base and riser will be made from 1" pipe. We’ll use ½" pipe for the upper section. Consult the list of materials below for a complete shopping list. The base is pretty simple. We have four short sections of pipe, about 1½ to 2 feet in length, with a cross-tee in the center. A regular tee in one leg provides a place to insert the riser. Each leg ends in a cap. While it might seem that the end caps are optional, in fact they are needed to keep the base from wobbling. We cut our 1” pipes to length using either a saw, or a special PVC pipe cutter like this one. If you are doing a lot of work with PVC pipe, these cutters save a lot of time and effort. One leg of the base will be cut about 2-3 inches from the end for the tee that accepts the riser. One option to consider is weighting the base section with something heavy to add to the stability of the stand. One option is filling the base with sand. That’s easy enough, but if you need to transport your stand and lay it on its side, the sand could spill. Another option is to insert lengths of cast iron pipe inside the legs. I’m going to leave the caps unglued so that I can do this later. A third possibility is to simply place sandbags or some other weight on top of the legs. Sandbags are favored by professional photographers who shoot on location because they can be filled with materials found on site, reducing the weight they have to transport. You might want to experiment to see what works best for you. We prepare the three legs and the short section of the fourth leg for gluing by lightly sanding the outside of both ends, about an inch and a half. I’m using emery cloth, which you can find in the plumbing section of your local home improvement center. Regular medium grit sandpaper works fine too. Like the PVC pipe cutter, emery cloth is handy if you’re doing a lot of plumbing work. We also sand the insides of our fittings. The sanding roughens up the plastic and allows the glue to get a better bite into it. Dry fit all of your parts before gluing. The only part that requires careful alignment is that regular Tee that takes the riser. If it’s crooked, your stand will lean, so take a minute to line that up right and then mark the parts so you can quickly position the pieces during gluing. Now, a word about using PVC cement. It stinks. You don’t want to get it on your skin or especially not in your eyes. And it’s not healthy to breathe those fumes, so you’ll need to either do this outdoors, or have good ventilation if you work indoors. These fumes can actually make you pretty dizzy if you get too much exposure. As fun as that may initially sound, this stuff can render you unconscious and even kill you. Even moderate doses have been linked to cancer, so play it safe and ventilate. Oh, as if that wasn’t enough, it’s highly flammable, so don’t use it near an open flame like the pilot light on a hot water heater. (Why do they call it a hot water heater? If the water is already hot, why do you need to heat it?) Oh, and normally I’d be using a PVC primer before applying the glue, but since these pipes won’t be holding any water, I’ll skip that step. I’ll start with that one connection where alignment is important and then work my way out from there. First, I’ll glue the short section (called a nipple, in plumbing lingo) into the cross tee. I use the little brush that is built in to the cap to smear a little glue inside the fitting, and then a little more on the end of the pipe. Don’t use too much or you’ll make a mess. Now, we just push the two parts together, and then give them a little twist, no more than a quarter of a turn. That distributes the glue evenly and assures a good, solid joint. Hold the parts together for a few second so that it can begin to set. A couple of tips about gluing: Keep the brush in the can between uses. Work quickly so the glue doesn’t start drying on you. Make sure you push the pipe all the way into the fitting so that it bottoms out. Once the glue has firmed up, usually within a minute, you can move on to the next joint. This is the one where the alignment counts, so plan ahead for that little twist by initially inserting slightly off and then twisting into the align marks. Again, hold the parts while the glue sets enough that things don’t move. Repeat with the rest of the leg sections. Now we’re ready for the riser. It’s pretty simple, just a few parts. There’s just one teensy little tricky part… At the point where the ½” extension meets the 1” riser, we have a 1” x ½” bushing to make that transition in diameter. But this bushing is designed to mate two parts together permanently and firmly. There’s a lip to keep the smaller pipe from going too far, and the fit is quite tight. However, we want our ½” pipe to slip all the way inside the larger riser pipe, past the stop. Plus, we need a looser fit or else we’ll have a fight on our hands to adjust the height of the stand. This part will just need a bit of surgery to work smoothly. To adapt this part to our purpose, we just need to file out some of the inside. That will get rid of that lip and create some more room for the ½” pipe to move more freely. I’m using a round or “rat tail” file to do this. A small half-round file would also work, but finding one to fit might be problematic. I start by removing the stop lip. Then I remove just a little bit of material evenly all the way around. Test fit a piece of ½” pipe from time to time to see when you can stop. The pipe should slide easily but not wobble about. Once you have it right, lightly sand to smooth the surface. Now that our bushing has recovered from surgery, we’re ready to assemble the riser. Strictly speaking, none of these joints require gluing. A friction fit will work just fine, plus you can disassemble the stand for easier transport. Just insert the 1” pipe into the base, add the coupler to the top, and then insert the bushing into the coupler. Now we’re ready for our final piece - the extension. The only halfway trick part here is that we need to add a screw base to attach to the light bracket. You do remember the light bracket, right? For that we’ll just drill a ¼” hole in the middle of this ½” PVC plug. Once that’s done, just insert a ¾ inch ¼-20 hex head bolt from the inside. Depending on the plug, you may have to do a little filing to fit the bolt head fully into the plug. Secure the bolt with a little Gorilla glue or epoxy. After the glue is cured, insert the plug into the ½” coupler and add the coupler to the end of the ½” pipe. Last but not least, place the #8 hose clamp around the ½” pipe, but don’t tighten it too much - Just enough so that it doesn’t slide easily. Now insert the completed extension into the bushing hold on the stand and we’re done. To adjust the height of the stand just loosen the hose clamp, adjust the extension, and re-tighten the hose clamp to keep the extension from sliding down. So, there you have it – An inexpensive light stand for our inexpensive light. Materials (all pipes/fittings are Sch.40) • 4 – 1” Slip Caps • 1 – 1” Slip Tee Fitting • 1 – 1” Slip Cross Tee Fitting • 1 – 1” Slip Connector • 1 – 1” x ½” Slip Bushing • 1 – ½” Slip Connector • 1 – ½” Plug • 5’ of ½” Pipe • 10’ of 1” Pipe • 1 – ½” Hose Clamp • 1 – ¼” x ¾” Hex Bolt • PVC Cement • Gorilla Glue or Epoxy Cement Tools • Saw or PVC Pipe Cutter • Round or small half-round file or rasp • Medium grit sandpaper

Friday, September 19, 2008

Repair: Boat Lift Cables

Today I'm taking time out from my usual posts to give y'all a look at a typical day for me. You see, I'm the family handyman. Not just for my own little familial unit, but also for my extended family - parents, in-laws, etc. When something's broken, or needs to be installed - I'm their go-to guy. My mother-in-law has a nice little house on a lake down in middle Georgia, complete with a covered dock and boathouse. The dock holds her pontoon boat, and has a boat lift. Well, about three weeks ago during a big storm, one of the cables snapped and dropped the boat. No serious damage, but since then the boat has been taking some abuse from the wind and waves. My mother-in-law called her usual dock/boat maintenance guy, who promised to get to it as soon as possible. Fast-forward three weeks. My wife and I are visiting and point out that there's still no progress on repairing the boat lift. After we head back to Atlanta, Mom-in-law calls and it turns out that her maintenance guy got busy and just forgot. While she has him on the phone, she asks how much he thinks this will cost. He estimates around $400. And this is the part where my mouth starts writing checks that my body has to make good... "$400! It can't possibly cost that much. I know I can do it for less." Have I ever repaired a boat lift? Well, no. But, you know, it's just a mechanical doololly. How hard can it be? Yeah, that's my stupid mouth again... So, I run down to the hardware store and pick up 150 feet (guesstimating) of 1/4 inch (again, guesstimating) galvanized steel cable for $60. Sweet. We're saving 85% of the cost. I then pack up my tools, a folding ladder and some odds & ends and off I go for a two-hour drive to the lake. The first thing I discover is that I've bought the wrong diameter cable - The old cable is 5/16" instead of 1/4". I also bought too much - 100 feet is all I need. So, I'm off to town (a 20 minute drive each way, BTW) to buy some 5/16" cable... Lowes doesn't have any. They have accessories and parts for 5/16" cable, but no cable. The salesperson suggests a new place down the road - Tractor Supply Co. Sure enough, they have 5/16" cable, but it is .99 a foot. I know I could have gotten it cheaper in Atlanta, but that was then and this is now. Still, we're saving 75% off the alternative. Cable bought and back to the lake. Now, about the repair itself... The boat lift itself consists of a motor which turns a drum (a long steel pipe, actually), and four cables that wrap around the drum as it turns. Each cable then passes through a pulley and attaches to eye bolts at the ends of two steel I-beams, on which the boat rests. As the drum turns, the I-Beams come up under the boat and lift it out of the water. Simple. As I said, the problem with this lift was that one of the cables (aft starboard side) had snapped. As this picture shows, it parted at the point where it attaches to the eye bolt on the I-beam. Since all of the cables are the same age, I decide right off to replace all of them. The drum, beams and eye bolts all appear to be in good condition, so I won't bother with them. Here we see that the cable passes through the pipe/drum, which means that there are actually only two cables, not four as I originally thought. That is good, since it means less cable cutting, and attachment to the drum is super easy. I cut the old cables, careful not to lose the ends into the lake so that I could pull up the I-beams. At this point, the I-beams are resting on the bottom and I'd really rather not have to get wet to fetch them. I removed the old cables and thread the new cables through the pulleys and the drum. I had originally though that it would be easier to climb up in the rafters of the boathouse and work from above. However, that plan had one major flaw - it made my wife and her mom extremely nervous. Fortunately, it was a beautiful calm day, so I was able to set up a folding ladder on the pontoon boat and work from below. I wouldn't have been able to do that it either the wind was blowing or there were more boats around making waves. Now it was time to work on the I-beams. For starters, these things are great heavy beasts weighing 200 pounds each, possibly more. Did I mention that I'm doing all of this solo? Yeah. Heavy. I started to pull up the beam near the bow and the starboard cable snapped, exactly the same way that the aft cable on the same side had. Good thing I decided to replace all of the cables, huh? Luckily, the port side cable was in good enough shape to get the beam out of the water and onto the dock. Likewise for the aft beam. Whew. Time for a break to catch my breath. Feel free to examine the surviving cable (port side) on the bow beam while I rest up... Okie doke. I'm much better after my rest. I also moved the pontoon boat out of the slip for the next steps. I cut away the old cables and thimbles from the beams. The thimble is that curved metal shield that goes between the cable and the eye bolt. It creates a less stressful curve around the eye and keeps the eye bolt from rubbing against the cable itself. Since the bow beam and cables are close to the dock, I was able to attach both cable ends to that beam and toss it back in the drink. Made an impressive splash, I'll tell you! Rigging the aft beam was a little trickier. I attached one end of the new cable, and used a piece of old cable as a temporary attachment on the other end. Then that one went into the water as well. Next, I just ran the lift to raise both beams. Of course, the aft beam only came up on one side (port), so I manually lifted the starboard side and swung it over to rest on the side of the dock. From there I was able to attach the other end of the new cable securely. I slid the beam back off the dock and ran the lift back down so both beams rested on the bottom again. Next, I tweaked the amount of cable on each side of the drum to level the beams side-to-side. All I had to do was lower the beams until the cables were completely payed out. Then I could pull on the cable, sliding it through the hole on the pipe/drum until each beam was level when the beams were raised. How did I know they were level? Simple: The water level served as my guide. I just raised the beams until they just broke the surface and then noted which end needed to be raised, and by how much. Because I was shifting the center of the cable through the drum, I had to divide the adjustment by two. That's because for every inch I raised one end, the opposite end lowered by the same amount. I was luck in that the bow and aft cables were already level front-to-back. I guess that is because I was careful to cut each cable to the same length. If that hadn't been the case, then I would have had to make adjustments to the lengths of the cables themselves. As I said, I was lucky. Anyway, here's the pontoon boat safely back up on it's lift, ready to be covered and stored for the winter. So, now you have a taste of what my life is like. Challenging, but rewarding. The truth is, I can't imagine having the ability - skills, talent, know-how, whatever - to help other people and not using them whenever the need arises. What's the fun in that? My mother-in-law is extremely happy and grateful and my wife is treating me like a returning conqueror. Life is good, and that's definitely... (wait for it...) The WrightStuff.

Thursday, September 11, 2008

Costuming: Genevieve's "Blink" Angel

Continuing my visit with Genevieve at DragonCon 2008... This time we talk about her masterful "weeping angel" costume from the Doctor Who episode, "Blink". You can read more about Genevieve on her web site. She offers up several tutorials on crafting and costuming.

Saturday, September 6, 2008

Costuming: Genevieve's Steampunk Fairy

One of my yearly traditions is attending DragonCon here in Atlanta every Labor day weekend. I absolutely love seeing all of the wild costumes that are on display there. This year, I met an incredibly talented costume crafter named Genevieve. I first saw her on Saturday when she wore a stunning costume depicting one of the "weeping angels" from the Doctor Who episode, "Blink". Unfortunately, it was too late in the day to do any filming. I made arrangements to meet up with her the next day and, when we did, I was amazed at the costume she had on that day as well, an original Steampunk Fairy. This video is all about that costume and how Genevieve created it. You can read more about Genevieve on her web site. She offers up several tutorials on crafting and costuming.

Wednesday, August 27, 2008

Stuff in the works...

Hey! Sorry there hasn't been much new content lately. The truth is that I've got so many pieces in progress that it's difficult to make headway on any of them. Here's what is in the pipe:
  • DIY Video Lighting Stand
  • DIY Barndoors for Lighting
  • Installing a Rain Barrel
  • Making Chain Mail Armor
But this weekend, I'll be interviewing costume designers and creators (Costumewrights!) at the 2008 Dragon*Con event in Atlanta. For more info on D*C, visit their web site at www.dragoncon.org. And there are even more projects just in the planning phase. So, be sure to check back later for more useful and informative "wrighting".

Saturday, May 31, 2008

DIY Video Lighting - Pt. 1

Today we start a new series on improving videos. This installment covers the first steps in converting an inexpensive clamp-on work light to use instead of a pricey professional floodlight. In Part 1, we start with the mounting bracket for the light.